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Map ingredient pans before buying a prep fridge

A prep fridge should support the way orders are assembled, not simply provide a long row of ingredient pans. Mapping the pan layout before you compare appliances makes it easier to identify the formats, quantities and working area your menu needs.

Concept illustration: Refrigerated sandwich prep counter with inset stainless ingredient pans of different sizes, lids neatly closed; pan configuration
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Written by
Atlantic Equipment Team
Commercial Kitchen Specialists

Over 10 years supplying commercial catering equipment across Australia

A prep fridge should support the way orders are assembled, not simply provide a long row of ingredient pans. Mapping the pan layout before you compare appliances makes it easier to identify the formats, quantities and working area your menu needs.

Start with the actual order sequence

List the ingredients used in your most common orders and mark which are reached for most often. Separate core ingredients from occasional additions. Then sketch the order in which the operator uses them, including where the finished item moves next.

This exercise can reveal that a frequently used ingredient needs a more accessible position, while a rarely used item does not need the largest pan. Do not choose a pan arrangement solely because it fills the top neatly.

Record footprint and depth separately

For every proposed pan, note the format, depth and lid arrangement. Ask the supplier to confirm the exact combinations supported by the selected model, including any required supports. A GN label alone does not prove that a pan depth is suitable for the refrigerated opening.

Confirm whether pans and lids are included. Product photographs can show an example configuration rather than the accessories supplied with the appliance.

Plan replenishment as well as service

Consider where replacement ingredients are held and how the team replenishes pans under its established procedures. The lower cabinet may have a different storage arrangement from the top. Check shelves, internal dimensions and access rather than assuming the pictured containers will fit below.

Avoid basing the layout on filling every pan to its maximum possible volume. The appropriate quantity depends on your own menu, turnover and food-safety procedures, not just available space.

Protect usable preparation space

Draw in the cutting board or worktop and the items that occupy it during service. Check board depth, removal method and the clearance needed around the lid. A large ingredient bank can be less helpful if it leaves insufficient room for assembly.

For pizza preparation, include the actual base size and how it moves along the station. For another menu, use its own working pattern rather than copying a pizza layout because the appliances look similar.

Test the layout before ordering

Use paper rectangles or empty sample pans on an existing bench to rehearse the sequence without operating equipment. Ask the people who work the station to identify awkward reaches, crossings or blocked landing space. Revise the sketch before sending it to suppliers.

Compare pizza prep fridges against the confirmed layout and exact product specifications. A useful enquiry includes the pan map, desired worktop area, service pattern and site dimensions, giving the supplier something more precise than a requested cabinet length.